China has launched its biggest-ever auto recall campaign, with 11 automakers, including Tesla and Xiaomi, announcing vehicle recalls and software updates over concerns surrounding emergency door-release systems in electric vehicles.
China Targets EV Emergency Door Safety
The recall campaign focuses mainly on emergency mechanical door handles that could be difficult for passengers or rescuers to locate and operate after a serious crash. Regulators are concerned that an electrical failure following an accident could make it harder for people inside a vehicle to escape.
Nine of the 11 automakers involved will add warning labels to emergency door-release handles at no cost to vehicle owners. Most of the companies will also introduce over-the-air (OTA) software updates designed to improve vehicle safety during emergency situations.
Tesla Recalls Nearly 3 Million Vehicles
Tesla is carrying out one of the largest actions in the campaign, recalling around 2.98 million Model 3, Model Y, Model S and Model X vehicles in China. The recall is scheduled to begin on September 25.
Tesla said emergency mechanical door-release handles could be difficult to identify after a severe collision and electrical system failure. Its solution includes warning labels and a software update that can automatically lower vehicle windows following a collision, potentially helping occupants escape and allowing rescuers easier access.
Xiaomi and Other Carmakers Also Affected
The campaign also involves major Chinese EV manufacturers, including Xiaomi, Leapmotor, Xpeng, Zeekr and Lynk & Co. At least six brands have described the action as their largest recall on record.
The move comes as China increases safety oversight of the electric-vehicle industry. Automakers have introduced increasingly advanced technologies as competition intensifies in the world’s largest automotive market, prompting regulators to examine whether new vehicle features remain safe during emergencies.
China to Restrict Hidden Door Handles
China is also preparing tougher rules for vehicle door designs. The country is set to restrict concealed or hidden door handles from 2027, making it the first country to move toward phasing out a design that became popular with Tesla and was later adopted by numerous electric-vehicle manufacturers.
Hidden handles can provide a sleek appearance and support keyless entry, smartphone controls and push-operated mechanisms. However, safety officials have raised concerns about whether drivers, passengers and emergency workers can quickly find and operate them after a crash.
The unprecedented recall campaign underscores China’s growing focus on EV safety, particularly as software, electronic systems and new vehicle designs become increasingly important in modern cars.
